Depalletization & palletization

Depalletization & palletization

Automated Depalletization of Tubs and Akylux Trays

Depalletizing syringes in tubs or vials in trays, including Akylux trays which are more flexible and difficult to handle, stored on pallets, is the first step in a fully automated packaging, wrapping, or product inspection line. This process is crucial for ensuring an optimized production flow, providing performance, reliability, safety, and cost-effectiveness.

Intelligent Vision System

Depalletization requires an intelligent vision system to optimize the gripping sequence. This system identifies the most suitably positioned tubs or trays, allowing the robot to place them one by one onto a conveyor. The robot’s paths are carefully optimized to ensure product integrity.

Palettization of Tubs and Akylux Trays

Palettizing tubs and trays at the end of the line is simpler than depalletization. It does not require an intelligent vision system. The system integrates a large-scale robot capable of reaching all positions on the pallet with tubs or trays. Often, two pallet positions are provided to avoid interrupting the robot during pallet changes. Integrated safety systems allow the operator to interact safely with the machine.

High Throughput

Our machines can achieve impressive speeds, from 600 to 1,000 syringes per minute, depending on the chosen configuration. This performance significantly increases the efficiency of your production line.

Choose our automated palettization and depalletization solutions to enhance productivity and safety in your packaging and wrapping operations.

Advantages

  • Increased Efficiency: Automation enables high throughput, reducing the time required to move and organize products. This optimizes the production flow and accelerates operations.
  • Reduction of Human Errors: Automated systems minimize errors associated with manual handling, ensuring consistent precision in product placement.
  • Enhanced Safety: By reducing the need for human intervention in repetitive and potentially hazardous tasks, automation decreases the risk of workplace accidents and injuries.
  • Space Optimization & Compactness: Automated solutions allow for more efficient management of storage space and pallet arrangements, facilitating organization and product access.
  • Consistency and Quality: Automation ensures uniform and secure placement of products, maintaining high-quality standards and reducing the risk of damage or contamination.
  • Reduction of Operational Costs: Although the initial investment in automated systems may be high, long-term savings are significant due to reduced labor costs and improved efficiency.
  • Flexibility and Adaptability: Automated systems can be configured to handle different types of products and adjusted according to specific production needs, offering great flexibility for various manufacturing processes.
  • Improved Tracking and Traceability: Automated systems often include tracking and traceability features, allowing for precise stock management and comprehensive documentation of operations.

Options

No Glass to Glass

Denester and conveyer No Glass to Glass

Downstream denester

Downstream denester

Technical Specifications

Elements Characteristics
Application

Syringes in tubs

Format

Multiformats :

  • 6,85mm
  • 8,15mm
  • 10,85mm
  • 0.5 – 2,25ml
  • Compatibility needle shields, tip caps, Luer Lock, PRT…
Throughput

Warranty : from 150 to 1 000 seringues/min

Frame

Inox 304/316L

Control Station
  • Siemens S7 – 1500 PLC
  • Siemens Simatic HMI TP 1500
Robot

Staübli TX2 60L – CS9 6 axes (other robots on demand)

Electricity

3 phases 400V – 25A – 50Hz

Pneumatic pressure

6 bars

Integration
  • Integration into you production line
  • Possible connection with one our denesting machine
  • Customized configuration

Ask for an Analysis of your Needs

Discover how our solutions can be tailored to transform your production processes. Contact us today for a personalized analysis of your specific situation and explore the benefits of automation!

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