Automatic Renesting machine 150 cpm (RN150) for Pharmaceutical Industry

Automatic Renesting machine 150 cpm (RN150) for Pharmaceutical Industry

Pre-filled syringes (PFS) in Tubs

Pre-filled syringes

The repackaging of syringes in nests is an important step that must ensure performance, reliability, and safety. Cilyx offers the opportunity to automate this process with the RN150.

Starting from dedicated conveyors that separate the syringes and put them on a bucket chain (no-glass-to-glass technology), the RN150 recovers the syringes in order to store them accurately and safely in nests in line, thanks to its unique handling system. The nests are then placed in tubs, which are temporarily stored on an accumulation table at the exit. The RN150 has an average output of 150 syringes per minute, or 9,000 syringes per hour, and will fit perfectly into your production line.

Benefits

The RN150 automatic renesting machine perfectly satisfies the needs of the pharmaceutical industry: robust, compact, and harmoniously integrated into your production line.

It increases your company’s productivity, while guaranteeing the safety of your operators.

Your renesting machine is CE-certified and satisfies all the requirements of cGMP and GAMP5 good manufacturing practices.

Renesting machine pre-filled syringes CISEO Automatic Renesting Machine Cilyx RN150 150 cpm

Advantages

  • Workstation ergonomics: no more repetitive handling for the operator
  • RN150 satisfies all cGMP and GAMP5 requirements and best practices
  • The machine is supplied with full documentation and is CE-certified
  • Accessibility for an easy cleaning of areas, no retention area
  • The RN150 perfectly satisfies the needs of the pharmaceutical industry; it can also be coupled to any type of visual inspection unit (semi-automatic, automatic) and allows the repackaging of real/false rejects from the units for a new quality control

Caractéristiques Techniques

Elements Processing range
Application

Pre-filled Syringes (PFS)

Format

Multiformats :

  • 6,85mm
  • 8,15mm
  • 10,85mm
  • 0.5 – 2,25ml
  • Needle shields, tip caps, Luer Lock, PRTC
Output

150 syringes/min (9000 syringes /h) guarantee

Dimensions

4714x1521mm

Frame

Inox 304/316L

Control Station
  • Siemens S7-1200 CPU
  • Siemens Simatic HMI TP1200
  • Robot

    STÄUBLI TX2 60L – CS09 (other robot on demand)

    Électricity

    3 phases 400V – 25A – 50Hz

    Pneumatic Pressure

    6 bars

    Intégration
  • Intgeration in your production line
  • On demand configuration
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    Depal Cilyx

    Depalletization & palletization

    Handling of tubs of syringes or cartridges and trays of vials to improve productivity
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    Denesteuse DN400

    Nesting & denesting of prefilled syringes (PFS) in Tubs

    Handling of prefilled syringes in tubs and nests
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    Loading & unloading of vials in Akylux Trays

    Loading and unloading of vials in trays or in Akylux trays.
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    Conveyors

    Conveyors for prefilled syringes (PFS) using polycords or contact less. Conveyors for vials.
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    Buffers

    Production line buffering systems for syringes and vials
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    Labelling

    Labelling of pre-filled syringes, vials or other primary containers
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